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Depyrogenation Tunne

SKU117
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  • Product Details: Minimum Order Quantity 1 Unit Model Belt width 450 mm, 600 mm, 750 mm & 900 mm Brand Unipack Output/Size 900 mm belt width - 240 vials per minute for 25 mm dia Tunnel Size/ Weight 900 mm belt width-.(4875L x 1800W x 2350H)/3500 Kgs Unipack is leading supplier for Pharmaceutical Depyrogenation Tunnels, which are particularly used in food & beverages, cosmetics and pharmaceutical industries. Our design of tunnel meets the cGMP norms and operation of same is automatic through PLC and touch screen HMI. The Tunnel is consists following zones. The Drying zone :This is the first zone between vial washing and stabilizing zone , the drying zone creates thermal barrier to protect the vials from contamination and pre heat the vials say 80-90 degree centigrade temp.. For some hot air, the pressure difference is adjusted to flow from sterilizing zone to preheating zone. Hence, drying and pre heating of the vials take place. The sterilizing zone:After passing from Drying zone, vials are passed through sterilizing through controlling air velocity and gradual rise in temp. wire mesh conveyor speed is set so that all vials get heated up uniformly up to 350 degree centigrade temp. Hot air is blown through turbine blower to distribute uniformly hot air jet through Hepa Filters provided at appropriate place and length of sterilizing zone is such that all vials temp. set at any level below 350 Degree Centigrade, the sterilizing zone can be heated. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction accordingly, the thermal cycle is designed. The cooling zone: Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air for lowering the room temperature. Through exhaust blower fitted down the belt, the hot air can be exhausted. The stabilizing zone: To maintain negative pressure in washing room and filling room, the stabilizing zone with cold laminar air flow stabilizing zone is used. The control panel: The Control panel S.S.304 is designed such that all set parameter controls through PLC. Interlocking and safeties are provided at for smooth operation of tunnel. Temp. indicators and air velocity dial gages are mounted on tunnel to see the status of different zones while tunnel is in operation. For higher thermal efficiency & power saving, thyristorised temperature control unit is used. Power requirement Start up load Regulating Load 450 mm belt width - 40 HP 18 HP 600 mm belt width - 55 HP 25 HP 750 mm belt width - 65 HP 30 HP 900 mm belt width - 75 HP 35 HP Salient features: For dehydrogenation & on line sterilization for washed vials & ampoules, stericlean hot laminar flow sterilization tunnel is used for washed Vials and Ampoules.Class-100 laminar air flow throughout drying, sterilizing, cooling & stabilizing zoneThyristorised temperature control for high thermal efficiency & Power Saving with uniform temperature in hot zone Automatic Control Through PLC and online printing. Tunnel for Ampoule Standard model – 300 mm and 450 mm 300 mm tunnel - Rated output 250 Ampoules per minute.(1,2,3 ml)450 mm tunnel – Rated out put 300 Ampoules (1,2,3 ml) 300 mm tunnel - Rated output 180 Ampoules per minute.(5 ml)450 mm tunnel – Rated out put 240 Ampoules (5 ml) 300 mm tunnel - Rated output 125 Ampoules per minute.(10 ml)450 mm tunnel – Rated out put 200 Ampoules (10 ml)
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